Treatment Accuracy, PPM Tracking and Real-Time Compliance Alerts

Treatment accuracy is the core metric of a chemical program and the one nobody reports: actual PPM against target PPM, per injection point, per day. Prodesy calculates it continuously and alerts when it drifts.

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Prodesy compliance summary: monthly treatment compliance percentage per injection point grouped by product (biocide, corrosion inhibitor, defoamer, demulsifier, iron control, paraffin inhibitor), colour-coded green, amber and red

$660K/mo cost variance eliminated

90%+ cut in treatment variance

200% lab reporting productivity

<5% variance vs 15–20% industry norm

How Prodesy calculates compliance

Target rate per injection point is set in PPM or volume per day. Actual rate comes from pump reads, tank-level change or telemetry. Production volume for the point comes from allocated production data. Compliance is actual over target, per point, per day, rolled up by product, vendor and program. Anything outside tolerance is flagged; anything persistently outside tolerance is escalated.

Over-treatment and under-treatment

Over-treatment is money: chemical invoiced that the well did not need. Under-treatment is risk: the dewax event, corrosion failure or bacteria excursion that shows up as a workover. A program running at 15–20% variance is doing both at once. Programs on Prodesy typically get under 5%; the Canadian producer cut PPM variance from 300+ to 29. The treatment variance guide explains the measurement.

Alerts and escalation

Per-point tolerance bands with daily evaluation
Alerts by email, mobile push or dashboard flag
Escalation to the vendor, the producer or both
Scheduled follow-up (site visit, sample, batch) created from the alert
Audit trail of every excursion and response

Use the PPM calculator to convert targets to rates for your fluids.

Prodesy batch program tracking table: quarterly and monthly batch treatments with chemical volume, diluent volume and batch cost, showing completed, cancelled and scheduled batches by month — Batch program tracking: quarterly and monthly batches with chemical and diluent volume and cost, completed, cancelled or scheduled by month, so integrity programs are tracked with the same rigour as continuous injection.

Frequently asked questions

What tolerance do programs use?

Commonly ±10% per point with tighter bands on integrity-critical wells; it is configurable per point and product.

Does compliance work for batch treatments?

Yes. Batches are evaluated against scheduled volume and frequency rather than daily rate.

Can vendors see their own compliance?

Yes, and it is the most effective adoption tool: vendors fix drift before the producer sees it.

See your chemical program in Prodesy

A 30-minute online demo using your injection points, vendors and lab data. You leave knowing where variance and cost are hiding.

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